New Product Introduction
- BOM Analysis, Machine Programming Interface, and Process Documentation via NPI Software
- Business Management Systems utilizing Intuitive ERP
- Quick-Turn Prototype
- 3 to 5 day Process Time
- Dedicated NPI Cell
- Customer Design Feedback Mechanism
SMT Technologies
- Multiple High Speed Production Lines
- Single and Double Sided Boards
- Single-layer rugged/heavy construction
- Multi-layer complex high density fine pitched components including BGA, BGA, connectors and 0201 placement
- Flex circuit technologies
- RoHS compliant manufacturing
Machining - 3D Printing - Laser
Machining - 3D Printing - Laser
- 3D Printing Capabilities for prototyping, fixture creation, and manufacturing support.
- Machining capabilities with an industrial lathe machine and multiple milling machines
- Industrial laser cutter to support manufacturing technologies
Assembly Process Technologies
Selective Soldering Leaded/Lead-free
Selective Soldering Leaded/Lead-free
- Multiple board finishes including HASL, nickel-gold, and immersion tin
- PB Free, No Clean, RMA, and Water Soluble Chemistries
- Wave Solder w/Chip Wave
- Automated Thru-Hole Insertion; Radial, Axial, Dip
- Austin American Micro-Jet Aqueous Cleaning System
- Hand Assembly via Customized Work Cells and Progressive Flow Lines
Selective Soldering Leaded/Lead-free
Selective Soldering Leaded/Lead-free
Selective Soldering Leaded/Lead-free
- Precise, high-speed soldering for complex circuit boards.
- Utilize cutting-edge technology to target specific components with accuracy.
- Ensure reliable connections with minimal thermal impact.
- Programmed for efficiency to guarantee consistent, high-quality results.
- Streamline production and meet exact specifications.
Functional Test
Selective Soldering Leaded/Lead-free
Functional Test
- Final product functionality tested to customer specifications.
- Uses customer-furnished test equipment or Saunders Electronics' special test equipment.
- Specifications developed by Saunders Electronics when needed.
Flying Probe Testing
Automated Optical Inspection
Automated Optical Inspection
- Four test probes simultaneously apply stimuli and measure printed circuit boards.
- Performs analog tests, signature analysis, boundary scan, and component inspection.
- Fixtureless in-circuit test ideal for low-volume, high-mix production and prototyping.
- Saves time and money by improving throughput.
- Eliminates costly fixture replacements.
Automated Optical Inspection
Automated Optical Inspection
Automated Optical Inspection
- Cutting-edge automated inspection technology uses advanced sensors, machine vision, and AI-driven analytics.
- Enables fast, precise quality control.
- Detects defects and ensures compliance.
- Enhances efficiency and reduces human error.
- Delivers consistent, high-quality outcomes across production lines.
Xray Inspection
Automated Optical Inspection
Xray Inspection
- Quickly and automatically scans printed circuit board assemblies.
- Analyzes cross-sectional X-ray images.
- Identifies exact location and characteristics of solder joints.
- Ensures quality of BGA placements.
- Reduces costly and time-consuming component removal and replacement.
Box Builds
EM Assembly
EM Assembly
- Box-build assembly process delivers fully functional systems with precision.
- Sources quality components, including circuit boards and enclosures.
- Expertly assembles and tests each unit for performance and reliability.
- Provides seamless integration and packaging.
- Offers ready-to-use solutions tailored to customer needs.
EM Assembly
EM Assembly
EM Assembly
- E/M build department crafts high-quality, integrated systems with expertise and precision.
- Sources top-grade electrical and mechanical components, including motors, wiring, and custom enclosures.
- Meets customer specifications.
- Skilled technicians assemble and connect each unit for seamless functionality.
- Rigorous testing ensures reliability and performance.
- Delivers ready-to-deploy solutions tailored to customer needs.
Cables
EM Assembly
Cables
- Cables department specializes in crafting high-quality, custom cable assemblies with precision.
- Sources durable wires, connectors, and shielding materials to meet exact specifications.
- Expert technicians meticulously assemble, crimp, and test each cable for optimal performance and reliability.
- Handles prototyping to final packaging.
- Delivers robust, ready-to-use cable solutions tailored to customer needs.